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PDMLink 10.0 upgrade

BenLoosli
23-Emerald II

PDMLink 10.0 upgrade

Planning an upgrade from PDMLink 9.1m060 to 10.0m030 and the process is confusing me. We are also migrating from 32-bit hardware to 64-bit hardware. Let me set the current situation and then the proposed one.


Server 1 has Windchill, WindchillDS, Apache, Tomcat and the file vaults


Server 2 has Oracle 11gr2 and is already a 64-bit server.


Server 3 will be the new 64-bit host for what is running on Server 1


Using he PTC Windchill Upgrade Guide for release 9.x to 10.0 released January 2012 with Windchill 10.0m030.


The upgrade steps are basically this:


Run WinDu and resolve errors - done


Export the database and the LDAP data - database is not being moved or rehosted


Copy Vaults to new server - an all day process for us.


Already did the WindchillDS conversion


This is where the steps start toconfuse me- Install the Target system and verify it runs. To me the target system is Windchill 10m030. I have no problem building a new 10.0m030 system and getting it to run. But where does my site.xconf come into the conversion between servers? My queues, workflows, roles, ACLs and all of that are alreadyover as part of the Oracle data but they are in 9.1 'format' not 10.0 'format'.


No customizations, so this can be skipped


Now for the really confusing part - Import the database and LDAP into the target system. Oracle data is already in the new serevr and proper version. - What do I need to import then into Windchill 10.0m030? Do I need to use another system and import the 11gR2 dump from the 9.1 'version' of Oracle into a new 10.0 'version' of the database?


Run the Upgrade Manager


Execute final upgrade steps


Validate the upgrade runs



So my main issues are the database and the support files under the loadpoint of Windchill and codebase and getting them upgraded. Does the Upgrade Manager handle these other tasks? I have read the Windchill Upgrade Reference guides, but they are as clear as mud.



Any help in understanding the isssues involved with this are appreciated. Maybe I just need to think of it as a rehost of 9.1 and then an upgrade to 10 and let the steps fall into place.



PS: I am NOT looking for offers from consultants to do the work for me. None of you are qualified to work on our production system which is in a classifed non-internet connected environment.


5 REPLIES 5

Ben,


The Upgrade guide is a "just do this" document with no real explanation of why.The process really is doing an upgrade of the 9.1 data but it is doing it in the context of the 10.0 installation. There are a lot of tedious 'preparation' steps that buddy the water with respect to what is really going on. Windchill "upgrade"is split into5 'basic' steps.



  1. Clone 9.1 and configure it to meet the upgrade requirements: clean WINDU report, WindchillDS, no cluster configuration, resource allocations, etc.

  2. Install 10.0 and configure it toaddress 9.1configuration and customizations.

  3. Copy the 9.1 LDAP, file vaults and database ot the 10.0 server without overwriting the 10.0 information.

  4. Run the upgrade tool on the 10.0 system

  5. Validate and repeat or go live.

1. You still need a full clone of 9.1 to support the "upgrade" process. Don't attempt to upgrade directly from production. Maybe you have noticed all the configuration changes from 9.1 are manually applied to 10.0 prior to running the upgrade tool? Maybe you also noticed the upgrade toolsettings don'texplicitly identify the source9.1 server? I believe the source system is only used to reconfigure file vaults, upgrade from Aphelion to WindchillDS, convert from cluster to monolithic Windchill server,and perform other upgrade preparation steps that could negatively impact your production system.The 9.1 source systemdoesn't appear to be directly used by the the upgrade tool - unless you are using it as your file vaults server. That said, I haven't tried to turn it off when running the upgrade tool to see if anything fails.


PTC Technical Support wants you to have a second clone of 9.1 (turned off) to use as a pre-upgrade reference point just in case the upgrade process fails. I haven't needed it for smaller, simpler Windchill deployments but I'm guessing if I ever have an upgrade failure it will be invaluable.


2. The 10.0 system is a clean installation but you must evaluate all 9.1 system tweaks not stored in the database or LDAP and migrate them to the 10.0 system. That includes - but is not limited to - property changes in site.xconf and other xconf files, rbinfo changes in the wtCustom folder (e.g. custom life cycle state names or custom file/state based revision series), and all 'customizations' found in the wtSafeArea folder.


3. You mustcopy the 9.1 database instance to the 10.0 database server (don't rehost it). It must remain a separate database instance and not overwrite the 10.0 instance. The 9.1 database instance will be upgraded "in place" on the 10.0 database server by the upgrade tool and will become your future 10.0 database.


The 9.1 LDAP entries (entire structure) will be imported into the 10.0 LDAP server and co-exist as a separate nodal structure going forward. Handle the file vaults however you desire based on the upgrade process options.


4. The update tool may take some time to complete but is the easiest step in the process. As far as I can tell it does not reference the 9.1 clone except maybe to point to a file vaults location -depending on how you chose to handle file vaults.


5. Validation is relatively straight forward. Review Windchill's and the update tool's logs for errors. Run WINDU again, validate file vaults and other system configuration settings. Then spot check the data to ensure it is good.


Kind Regards,


Matt



In Reply to Ben Loosli:



Planning an upgrade from PDMLink 9.1m060 to 10.0m030 and the process is confusing me. We are also migrating from 32-bit hardware to 64-bit hardware. Let me set the current situation and then the proposed one.


Server 1 has Windchill, WindchillDS, Apache, Tomcat and the file vaults


Server 2 has Oracle 11gr2 and is already a 64-bit server.


Server 3 will be the new 64-bit host for what is running on Server 1


Using he PTC Windchill Upgrade Guide for release 9.x to 10.0 released January 2012 with Windchill 10.0m030.


The upgrade steps are basically this:


Run WinDu and resolve errors - done


Export the database and the LDAP data - database is not being moved or rehosted


Copy Vaults to new server - an all day process for us.


Already did the WindchillDS conversion


This is where the steps start toconfuse me- Install the Target system and verify it runs. To me the target system is Windchill 10m030. I have no problem building a new 10.0m030 system and getting it to run. But where does my site.xconf come into the conversion between servers? My queues, workflows, roles, ACLs and all of that are alreadyover as part of the Oracle data but they are in 9.1 'format' not 10.0 'format'.


No customizations, so this can be skipped


Now for the really confusing part - Import the database and LDAP into the target system. Oracle data is already in the new serevr and proper version. - What do I need to import then into Windchill 10.0m030? Do I need to use another system and import the 11gR2 dump from the 9.1 'version' of Oracle into a new 10.0 'version' of the database?


Run the Upgrade Manager


Execute final upgrade steps


Validate the upgrade runs



So my main issues are the database and the support files under the loadpoint of Windchill and codebase and getting them upgraded. Does the Upgrade Manager handle these other tasks? I have read the Windchill Upgrade Reference guides, but they are as clear as mud.



Any help in understanding the isssues involved with this are appreciated. Maybe I just need to think of it as a rehost of 9.1 and then an upgrade to 10 and let the steps fall into place.



PS: I am NOT looking for offers from consultants to do the work for me. None of you are qualified to work on our production system which is in a classifed non-internet connected environment.








Matt Meadows


Solutions Architect
VIRSO Inc
O: 618 937 8115
C: 314 749 8377
E: mmeadows@virsoinc.com

BenLoosli
23-Emerald II
(To:BenLoosli)

I had a lot of replies directly to me and I want to thank those who did reply. Your responses have helped me to see where I need to refine my upgrade workflow, which wasn't that far off to begin with.

I am in the process of writing a new upgrade flow and hope to get it out here for more comments this afternoon.

The exploded is great for getting user feedback and I find all of the comments here to be invaluable as a help.


Thank you,

Ben H. Loosli
USEC, INC.
BenLoosli
23-Emerald II
(To:BenLoosli)

This is my revised planning steps for an upgrade from PDMLink 9.1m060 to 10.0m030. We are also migrating from 32-bit hardware to 64-bit hardware.

Server 1 has Windchill, WindchillDS, Apache, Tomcat and the file vaults

Server 2 has Oracle 10g

Server 3 will be the new 64-bit host for what is running on Server 1

Server 4 will be the new 64-bit host for Oracle 11gR2



For testing purposes I have 3 sets of hardware.

The initial set is an OOTB box install of 9.0m050 upgraded to 9.1m060. This configuration has also migrated the Oracle database to 11gR2 on a new 64-bit server.

The second set is a clone of my production system that was taken when we did the 9.1 upgrade in February. It is actually my 2nd level test upgrade system from the 9.0 to 9.1 upgrade with the data overwritten from the 9.1 production system after the upgrade was done. I have not overwritten the data yet but will before using it for the 9.1 to 10 upgrade test. The current 9.1 data on this system was pulled from the production system last June.

The third set is my production servers. Existing servers are 32-bit Win 2003. New servers are 64-bit Win 2008R2.



Using the PTC Windchill Upgrade Guide for release 9.x to 10.0 released January 2012 with Windchill 10.0m030 and numerous emails from the user community since my first draft, I have revised the plan to this. I am working on a document that expands on each of these points to use as my working guide.

1. Run WinDu and resolve errors on 9.1

2. Export the Oracle database

3. Export the LDAP data

4. Copy Vaults to the new Windchill server

5. WindchillDS conversion - already done on all server sets

6. Build a new OOTB Windchill 10 system on a new 64-bit server

7. Install Oracle 11gR2 on a new 64-bit server and configure DB only

8. Validate that I can run Windchill 10.0m030 on these new machines

9. Import the Oracle database on the OOTB Oracle machine

10. Import the LDAP into the WindchillDS on the new server using append

11. Run the UpgradeManager

12. Perform Post-upgrade admin tasks

13. Validate the updated system runs and performs usual tasks

14. Turn system back on for the users


Thank you,

Ben H. Loosli
USEC, INC.
BenLoosli
23-Emerald II
(To:BenLoosli)

When doing an upgrade and building the target system, do I need to limit the install to the modules that are on the source system?

On the source side, I have WGM for ECAD 9.1 which we do not need to move forward with. Can I just ignore the load of those modules on the target 10.0 install?
Similar question, I want to install Index Search (SOLR) in 10.0. Do I load SOLR on the target build or do the migration to 10.0 then add SOLR?

Thank you,

Ben H. Loosli
USEC, INC.

Ben,
We found that the target system must match the source system. Therefore whatever 9.1 modules you had installed you would need to install those on the 10.X system. Now in our case we tried to add modules. We never tried to install fewer modules.

Patrick Williams | Engineering Systems | c: 616.947.2110
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